How to Schedule Overhauls, Medium - sized and Minor Repairs of Screw Refrigeration Compressors?
2025-01-02
The maintenance period of the screw compressor unit is related to many factors. The following information is for reference.
(1) The motor of the screw compressor: Disassembly, maintenance, and replacement of parts, lubrication of bearings. The period is 2 years.
(2) Coupling: Check the coaxiality of the compressor and the motor (check whether the elastic drive plates are damaged or the rubber pins are worn). The period is 3 - 6 months.
(3) Oil separator: Clean the interior. The period is 2 years.
(4) Oil cooler: Remove scale (for water - cooled) and oil dirt. The period is half a year, depending on the water quality and dirt conditions.
(5) Oil pump: Check for leaks and conduct maintenance. The period is 1 year.
(6) Oil filters (including the coarse oil filter) and suction filters: Clean. The period is half a year. They should be cleaned 100 - 150 hours after the first start - up.
(7) Oil pressure regulating valve: Check the regulating capacity. The period is 1 year.
(8) Slide valve: Check the operation. The period is 3 - 6 months.
(9) Safety valves, pressure gauges, and thermometers: Calibrate. The period is 1 year.
(10) Check valves, suction and discharge stop valves, and pressure gauge valves: Conduct maintenance. The period is 2 years.
(11) Pressure relays and temperature relays: Calibrate. The period is about half a year. Refer to the manual.
(12) Electrical equipment: Check the operation. The period is about 3 months. Refer to the manual.
(13) Automatic protection and automatic control systems: The period is about 3 months.
(1) The motor of the screw compressor: Disassembly, maintenance, and replacement of parts, lubrication of bearings. The period is 2 years.
(2) Coupling: Check the coaxiality of the compressor and the motor (check whether the elastic drive plates are damaged or the rubber pins are worn). The period is 3 - 6 months.
(3) Oil separator: Clean the interior. The period is 2 years.
(4) Oil cooler: Remove scale (for water - cooled) and oil dirt. The period is half a year, depending on the water quality and dirt conditions.
(5) Oil pump: Check for leaks and conduct maintenance. The period is 1 year.
(6) Oil filters (including the coarse oil filter) and suction filters: Clean. The period is half a year. They should be cleaned 100 - 150 hours after the first start - up.
(7) Oil pressure regulating valve: Check the regulating capacity. The period is 1 year.
(8) Slide valve: Check the operation. The period is 3 - 6 months.
(9) Safety valves, pressure gauges, and thermometers: Calibrate. The period is 1 year.
(10) Check valves, suction and discharge stop valves, and pressure gauge valves: Conduct maintenance. The period is 2 years.
(11) Pressure relays and temperature relays: Calibrate. The period is about half a year. Refer to the manual.
(12) Electrical equipment: Check the operation. The period is about 3 months. Refer to the manual.
(13) Automatic protection and automatic control systems: The period is about 3 months.
Related Articles
- What Misconceptions Should Be Avoided in Low - temperature Refrigeration System Repairs
- Precautions for Commissioning of Screw Parallel Units
- Composition and Common Faults of Screw Refrigeration Compressors
- Operation of Screw - type Water - cooled Chiller Units
- What Are the Reasons for Insufficient Air Output of Screw Air Compressors?
- Maintenance Methods for Faults in Screw Refrigeration Air - conditioner Compressors
- Reference Points for Selection of Screw - type Chillers
- Water-cooled Screw Chiller: Operation and Maintenance
- Comparison of Performance of Three Common Refrigeration Compressors (Reciprocating, Screw, Centrifugal)
- Maintenance of Screw Chiller
- Startup and Shutdown Operations of Screw Chiller
- Maintenance of Screw Chiller
- Fault Analysis of Working Principle of Screw Chiller Unit
- Maintenance and Repair of Screw Type Cold Water Heaters
- Difference between Single-stage Twin-screw Refrigeration Compressor and Double-stage Twin-screw Refrigeration Compressor
- Application of Economizer in Air-cooled Heat Pumps and Low-temperature Screw Compressors
- Maintenance of General-purpose Screw-type Water-cooled Chillers
- What are the reasons for the poor oil return of screw compressors?