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Principle of Multiple Storages in One Unit and Evaporation Pressure Regulation Methods

2024-09-16
I. What is one compressor serving multiple cold storages?
A refrigeration system in which one compressor supplies cooling to several storages with different temperature requirements at the same time is called a refrigeration system with one compressor serving multiple cold storages.
According to refrigeration requirements, it is always hoped that high-temperature storages have a higher evaporation pressure, and low-temperature storages have a lower evaporation pressure. But in fact, the suction pressure of the compressor is always determined by the low-temperature storage. In order to obtain a higher evaporation pressure for the high-temperature storage and obtain a higher and constant evaporation temperature, an evaporation pressure regulating valve is installed in the return gas pipeline of the high-temperature storage. This keeps the pressure constant within a given range and makes the pressure of the refrigerant gas after the valve consistent with the suction pressure of the compressor. It not only ensures that each evaporator in the system works normally under different working conditions, but also is conducive to the compressor operating under a relatively stable suction pressure.

Principle of Multiple Storages in One Unit and Evaporation Pressure Regulation Methods1726464179490


Let's take a look at the installation position of the evaporation pressure regulating valve in the refrigeration system, as shown below:
The evaporation pressure regulating valve is installed on the outlet pipeline of the evaporator. The evaporation pressure regulating valve is generally used in the refrigeration system with one compressor serving multiple cold storages. The function of the evaporation pressure regulating valve is to maintain the stability of the evaporation pressure of each part of the refrigeration system.
II. Evaporation pressure regulating valve and regulation of one compressor serving multiple cold storages
The working principle of the evaporation pressure regulating valve is that the valve disc is under the combined action of the refrigerant liquid pressure at the inlet and the spring force. Let's take a look at the following animated GIF, which vividly illustrates the working principle.

Principle of Multiple Storages in One Unit and Evaporation Pressure Regulation Methods1726464179536

When the evaporation pressure increases, the valve orifice will open wider, and the amount of refrigerant flowing out will increase, reducing the pressure inside the evaporator. Conversely, when the evaporation pressure decreases, the valve orifice will close smaller, and the amount of refrigerant flowing out will decrease, increasing the pressure inside the evaporator.
Adjustment of evaporation pressure regulating valve:
When adjusting the evaporation pressure regulating valve, first connect a pressure gauge. According to the temperature requirements of the cold storage, adjust the pressure to the corresponding saturated pressure that is 5-10°C lower than the maintained temperature of the cold storage.
Regulation of one compressor serving multiple cold storages:
For example, if the temperature requirement of a certain storage is +5°C and R22 is used as the refrigerant, the corresponding evaporation temperature of this storage should be between 0°C and -5°C.

Principle of Multiple Storages in One Unit and Evaporation Pressure Regulation Methods1726464179583

(Here, -5 degrees is taken, that is: t0 = t_cold storage + Δt = -5°C), and the corresponding evaporation pressure is 3.22 bar.
For a low-temperature storage with a temperature requirement of -20°C and R22 as the refrigerant, the corresponding evaporation temperature should be between -25°C and -30°C. (Here, -30 degrees is taken, that is: to = tm + Δt = -30°C), and the corresponding evaporation pressure is 0.64 bar.
In order to stabilize the working temperature of the evaporators in high and low temperature storages in a refrigeration system with one compressor serving multiple cold storages, an evaporation pressure regulating valve is installed in the return gas pipeline of the evaporator of the high-temperature storage to control the evaporation pressure of the high-temperature storage to be stable within the required pressure range.

Principle of Multiple Storages in One Unit and Evaporation Pressure Regulation Methods1726464179629

At the same time, a check valve is installed in the return gas pipeline of the low-temperature storage to prevent the gas in the refrigeration system of the high-temperature storage from flowing into the refrigeration system of the low-temperature storage, thereby ensuring the stability of the evaporation temperature of the refrigeration system of the low-temperature storage.
In addition, we also need to know about the bypass valve. The bypass valve uses the balance principle of refrigerant pressure and spring force to control the pressure at the valve inlet. As a hot gas bypass valve for energy regulation, it can provide an automatic adjustment method. When the suction pressure of the refrigeration system drops to a certain set value, the hot gas bypass valve automatically opens, that is, by bypassing high-pressure refrigerant vapor to the low-pressure side of the refrigeration system, to keep the system working normally at the set minimum suction pressure.
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HAIDING
Cooling and Heating Technology
20-Year
Haiding